Prototype tube and sheet metal parts often ship in about 2 business days, with standard production batches around 5 days depending on complexity and volume.
Global reach with consistent quality
With 95% on-time delivery, 98% customer satisfaction, and a rejection rate under 1%, BendCutWeld supports recurring programs for worldwide customers.
Why BendCutWeld?
BendCutWeld delivers custom bent tube frames, precision cut sheet metal parts, welded structures, and assembled mechanical hardware with engineer-reviewed quotes, ±0.1 mm typical cut tolerances, and 2–5 day lead times from first prototypes through repeat production.
From single prototypes to production
Prototype tube and sheet metal parts often ship in about 2 business days, with standard production batches around 5 days depending on complexity and volume.
Global reach with consistent quality
With 95% on-time delivery, 98% customer satisfaction, and a rejection rate under 1%, BendCutWeld supports recurring programs for worldwide customers.
Upload tube and sheet metal parts, select materials and quantities, and specify any welding and assembly needs to receive detailed, engineer-reviewed pricing.
Automated and human DFM checks
Designs are checked for tube cut geometry, bend radii, flange clearances, hole-to-bend distances, and weld access, with feedback shared when small changes will improve manufacturability or consistency.
Cutting, bending, welding, and assembly
Tube cutting, tube bending, sheet metal cutting, and forming are scheduled and run, with welding and assembly steps added as specified to deliver complete subassemblies or finished structures.
Inspection, packaging, and worldwide shipping
Parts and assemblies are inspected to agreed dimensional and cosmetic criteria, packaged for protection in transit, and shipped worldwide with clear documentation and tracking.
Certifications, compliance, and QA/QC
Certified quality you can measure
ISO 9001:2015 quality management
BendCutWeld operates under an ISO 9001:2015–aligned quality management system that governs quoting, production, inspection, and delivery processes for tube and sheet metal parts.
Vetted, standards-aligned partner network
Manufacturing partners and internal cells are evaluated for capabilities, process controls, and documentation practices, and are required to maintain procedures consistent with ISO 9001:2015 expectations for metal fabrication and assembly.
Structured QA/QC and inspection stages
QA/QC follows defined stages such as first article inspection (FAI), in-process checks, and final inspection, supported by calibrated metrology equipment for dimensional and visual verification of tube cuts, bends, welds, and assemblies.
Traceability and compliance documentation
Optional documentation packages can include material test reports (MTRs), dimensional inspection reports, FAI data, and certificates of compliance to support traceability and industry-specific requirements in medical, aerospace, automotive, robotics, and electronics projects.
Process performance and stability targets
Quality and process controls are managed to maintain stable cutting, bending, welding, and assembly performance, targeting consistent dimensional results and repeatability across prototypes, repeat orders, and production runs.
BendCutWeld operates under an ISO 9001:2015–aligned quality management system that governs quoting, production, inspection, and delivery processes for tube and sheet metal parts.
Manufacturing partners and internal cells are evaluated for capabilities, process controls, and documentation practices, and are required to maintain procedures consistent with ISO 9001:2015 expectations for metal fabrication and assembly.
QA/QC follows defined stages such as first article inspection (FAI), in-process checks, and final inspection, supported by calibrated metrology equipment for dimensional and visual verification of tube cuts, bends, welds, and assemblies.
Optional documentation packages can include material test reports (MTRs), dimensional inspection reports, FAI data, and certificates of compliance to support traceability and industry-specific requirements in medical, aerospace, automotive, robotics, and electronics projects.
Quality and process controls are managed to maintain stable cutting, bending, welding, and assembly performance, targeting consistent dimensional results and repeatability across prototypes, repeat orders, and production runs.
Precision tube bending for frames, manifolds, and structural components across steel, stainless, and aluminum, with bend accuracy typically targeted around ±1 degree when designs follow sound DFM guidelines.
Dedicated tube cutting for round, square, and rectangular profiles, including straight cuts, miters, copes, and slotted features, with typical dimensional tolerances around ±0.1 mm to support accurate fit-up and welding.
Laser and related processes for brackets, panels, and enclosure components, delivering typical dimensional tolerances around ±0.1 mm and consistent edge quality across a wide range of metals and thicknesses.
Press brake bending and forming for brackets, flanges, and enclosures, with typical bend tolerances of ±1 degree or better when radii, flange lengths, and hole-to-bend distances are engineered for manufacturability.
Welding for tube structures, sheet metal parts, and mixed assemblies, with fixturing and processes tuned for repeatable geometry so welded components integrate cleanly with machined, cut, or formed parts.
Mechanical and welded assembly for frames, racks, brackets, and enclosures, combining tubes, sheet metal, and hardware into ready-to-use subassemblies that reduce handling and coordination for engineering teams.
